Synopsis: Short Pulses Know the Drill

Femtosecond laser pulses can precisely drill small holes in a thin polymer film, without damaging the surface of its supporting substrate.
Synopsis figure
L. Mercadier et al., Phys. Rev. Applied (2014)

Femtosecond (fs) laser pulses can cut solids much more precisely than other lasers—a property that makes them useful for micromachining. This is because the pulses are so short that they vaporize materials before they melt. An important application would be the patterning of thin films into devices like waveguides, Bragg gratings, or photonic crystals. But micromachining thin films has proven challenging: ablation often has the unwanted effect of damaging the surface of the substrate on which the films are deposited, and laser fluctuations limit the reproducibility of the features drilled in such thin structures. As reported in Physical Review Applied, Laurent Mercadier and colleagues at the Joint University of Ottawa and National Research Council Laboratory for Attosecond Science have demonstrated a reliable scheme to pattern small holes in a thin polymer film with fs lasers.

The authors’ idea is to exploit the supporting dielectric substrate to “tame” the pump laser pulses, making them more suitable for ablation. The 45-fs incoming pulses are first made to propagate through the substrate. There, thanks to the combination of nonlinear effects and absorption, two phenomena occur. First, the pulse intensity saturates to a maximum value, reducing laser fluctuations. Second, the beam’s spatial profile becomes independent of the input energy. These reshaped, better-behaved pulses then impinge on the thin films on the opposite side of the substrate. The experiments reveal that the pulses, even in the presence of large input-energy fluctuations, drill holes in a reproducible way without damaging the substrate surface. The holes’ sizes are constant over a broad range of laser energies and can be defined with a precision finer than the laser wavelength. – Matteo Rini


Announcements

More Announcements »

Subject Areas

OpticsMaterials Science

Previous Synopsis

Particles and Fields

Dark Matter or Neutrons?

Read More »

Next Synopsis

Materials Science

Better than Bees

Read More »

Related Articles

Synopsis: Light Tuner Slows Down to Shift
Optics

Synopsis: Light Tuner Slows Down to Shift

A new design for an optical frequency shifter combines a tunable filter and slow-light techniques. Read More »

Synopsis: Electron–Phonon Affair Comes to Light
Condensed Matter Physics

Synopsis: Electron–Phonon Affair Comes to Light

Photoelectron spectroscopy reveals the details of the interaction between electronic and vibrational excitations in a molecular material. Read More »

Synopsis: Topological Origami
Materials Science

Synopsis: Topological Origami

Origami formed by folding and cutting a material can feature well-defined, tunable mechanical properties. Read More »

More Articles